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FP7

Seven Steps to Higher Efficiency
All about efficiencies for your manufacturing

UL/C-UL , CE Approved
CE : EMC Directive(Excluding AFPRP2□)
UL : Excluding some models

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EtherNet/IP compatibility

Models with built-in Ethernet ports add functionality to CPU unit.
Easy connection with all kinds of robots and PLCs enables control and communication.
* EtherNet/IP is a trademark of ODVA, Inc.

 

 

Cassette system reduces unit cost and footprint

With ease and at low cost, extend the serial communication and analog functionality of CPU units.

 

Moreover, when used as a serial communication unit, expansion to as many as 35 channels is possible. Reduces cost and footprint.

 

 

 

Equipped to deal with any protocol, it can be installed in existing facilities to enable collection of information.

To enable information collection, because the FP7 can deal with any protocol for Ethernet / serial communications, the FP7 can be installed in existing facilities.

 

 

Communicating with up to 220 equipment units

Communicate easily with many units, including automation control equipment such as PLCs and information equipment such as PCs.

 

 

 

 

Easy multiple concurrent logging

Logging set up is done via the configuration screen. Moreover, it is possible to keep up to 16 files concurrently active.

・Various triggers: periodic, cycle, bit, startup, etc

 

Protection of log data

Diagnosis of rewrite life of SD memory card helps protect valuable information assets

* Diagnosis possible when Panasonic industrial-spec SD memory cards are used.

 

Use program and data register sharing to resolve data space shortage.
No need repurchase expensive upgrade models.

Reference value: for 196 k steps type CPU unit (Note)

Program 234k
steps
221k
steps
196k
steps
145k
steps
52k
steps
Data
register
64k
words
128k
words
256k
words
512k
words
976k
words

Note:For data register (DT), data up to 256 k words can be backed up.

 

 

 

Information can be transferred to different types of media

Allows the PC to read the logging data in the FP7’s SD memory card and to write setting values and other parameters.

 

FTP(S) client function (SSL-compatible)

The FP7 can generate and write data files to an FTP server on a PC as well as read data files from the FTP server.
The sessions use SSL, protecting IDs and passwords.

 

HTTP(S) client function (SSL-compatible)

Transfer data from the FP7 to a web server for easy viewing with a browser. Send and receive data from multiple FP7 units on a schedule controlled by the FP7.
Communicate both inside the firewall on an intranet and outside the firewall to the wider world through the Internet.


Allow users from around the world to access the current state of their equipment.

 

 

 

Web server function

Monitor and control the FP7 without the use of custom software. Users can check the accumulated data in the FP7 with a browser.

 

 

Custom Web
Screens (content) that are setup as desired by the user with Control Web Creator are uploaded to the FP7. Then, the information in the FP7’s internal Web server can be monitored on a browser.


* Ethernet is a registered trademark of Fuji Xerox Co., Ltd. and Xerox Corporation.

Control Web Creator
This is a graphics creation tool that allows you to easily design Web content that is published by the FP7. You can creatively design content by arranging Web components such as switches, lamps and meters on the screen and then setting the properties. Your content will be linked to information in the PLC without needing any knowledge of HTML.
・Same style of operation as the program display image creation tool
・Components can be arranged by dragging and dropping.
・Detailed component settings are easy using properties.
・Components don’t lose quality when enlarged or reduced, and you can color them as desired.
・Images can be pasted in.

System Web

This is the Web content that is contained as default in the CPU unit.
Status of the FP7 (settings, operation history, errors, etc.) can be checked.

Even without Control FPWIN GR7 ladder editing software, as long as you have a browser, you can check the FP7 status.
You can view the data register, etc., using a PC or smartphone.

 

Information updates viewable in e-mail.

The managers can receive and view e-mailed malfunction notifications and daily reports of equipment operations.

E-mail sending function (SSL-compatible)
Use instructions and timings controlled by the FP7 to send e-mails on a pre-set schedule or when a pre-set condition changes in the PLC. The e-mails can have data files attached and communication is SSL-capable to protect the e-mails.

 

Specifications

CPU units

Control specifications

A

Item AFP7CPS41E(S) (Note 6)
Memory
capacity
Memory selection
pattern (Note 1)
1 2 3(Factory default) 4 5
Program (steps) (Note 2) 234,000 221,500 196,000 144,500 51,500
Data register
(words) (Note 2)
65,536 131,072 262,144 524,288 999,424
Number of max.
program block (PB)
468 443 392 289 103

 

Item AFP7CPS31E(S)/AFP7CPS31(S) (Note 6)
Memory
capacity
Memory selection
pattern (Note 1)
1(Factory default) 2 3 4
Program (steps) (Note 2) 121,500 96,000 64,000 32,000
Data register
(words) (Note 2)
131,072 262,144 425,984 589,824
Number of max.
program block (PB)
243 192 128 64

 

Item AFP7CPS21
Memory
capacity
Memory selection
pattern (Note 1)
1(Factory default) 2
Program (steps) (Note 2) 64,000 32,000
Data register
(words) (Note 2)
131,072 262,144
Number of max.
program block (PB)
128 64

 

Item AFP7CPS41E(S) / AFP7CPS31E(S) / AFP7CPS31(S) / AFP7CPS21
Programming method Relay symbol method
Control method Cyclic operation method
Program memory Built-in flash ROM (no backup battery required)
Operation speed Basic instruction: Min. 11 ns/step (AFP7CPS21: 14 ns/step)
External input (X) / output (Y) 8,192 points (Note 4) / 8,192 points (Note 4)
Internal relays (R) 32,768 points
System relays (SR) Indicate operation status of various relays is shown.
Link relays (L) 16,384 points
Timers (T) 4,096 points: Timer capable of counting (units: 10 μs, 1 ms, 10 ms, 100 ms or 1 sec.) × 4,294,967,295
Counters (C) 1,024 points, Counter capable of counting 1 to 4,294,967,295
Link data registers (LD) 16,384 words
System data registers (SD) Internal operation status of various registers is shown.
Index registers (I0 to IE) 15 long words / With switching function
Master control relay (MCR) Unlimited
Number of labels (LOOP) Max. 65,535 points for each program block (PB)
Differential points Unlimited
Number of step ladders Unlimited
Number of subroutines Max. 65,535 points for each program block (PB)
Number of interrupt programs 1 periodical interrupt program
SD memory card function SDHC memory cards of up to 32 GB are usable. *except for AFP7CPS21
Constant scan Available (0 to 125 ms)
Real time clock
(Note 3)
Built in. Date backup with battery.
Battery life 3.3 years or more (at 25 ℃ 77 ℉) (when no power is supplied) *except for AFP7CPS21
Security function
(Note 5)
Password / Restricted distribution / Read disable setting / Encryption
PLC link function Max. 16 units, link relays: 1,024 points, link registers: 128 words.
(Data transfer and remote programming are not supported)
(Link area allocation is switchable between the first and the second half)

Notes :

1)The factory default setting is pattern 3 for AFP7CPS41E(S) and pattern 1 for AFP7CPS31E(S), AFP7CPS31(S) and AFP7CPS21.
2)For data register (DT), data up to 262,144 words can be backed up.
3)Precision of calendar; At 0 ℃ 32 ℉, less than 95 seconds error per month, At 25 ℃ 77 ℉, less than 15 seconds error per month, At 55 ℃ 131 ℉, less than 130 seconds error per month
4)Hardware configuration governs the actually usable number of I/O points. When I/O points are not actually used, usable as internal relays.
5)Encryption can be used for AFP7CPS41ES, AFP7CPS31ES and AFP7CPS31S.
6)Products with an “S” at the end of a part number have the encryption function.

 

COM port communication specifications

Item Specifications
Interface RS232C, three-wire system, 1 channel (Note 1)
Transmission distance 15 m 49 ft
Transmission speed 300, 600, 1200, 2400, 4800, 9600, 19200, 38400, 57600, 115200, 230400 bits/sec,
Communication method Half-duplex system
Synchronous method Start-stop synchronization system
Transmission format Stop bit: 1 bit / 2 bits
Parity: none / odd / even
Data length: 7 bits / 8 bits
Start code: with STX / without STX
End code: CR / CR + LF / none / ETX
Data transmission order Transmit from bit 0 in character units.
Communication mode General-purpose communication,
Computer link and MODBUS-RTU

Note: 1) SD, RD and SG terminals are isolated from internal circuits.

Dedicated power supply output port specifications for GT series programmable display

Terminal (Note 1) Connecting Programmable Display model
5 V For 5 V DC type GT series Programmable Display
24 V (Note 2) For 24 V DC type GT series Programmable Display

Notes:

1) 5 V and 24 V DC types are not usable at the same time.
2) Use 21.6 to 26.4 V DC to power the CPU unit. Please check the “GT Series Hardware Manual” for grounding of the GT series programmable display. The AFP7CPS21 is not provided with this port.

LAN port communication specifications [without AFP7CPS31(S) and AFP7CPS21]

Item Specifications
Communication interface Ethernet 100BASE-TX / 10BASE-T
Baud rate 100 Mbps, 10 Mbps auto negotiation function
Total cable length 100 m 328 ft (500 m 1,640 ft when a repeater is used)
Number of nodes Max. 254 units
Number of simultaneous connections Max. 220 connections (user connection: 216, system connection: 4)
Communication protocol
(Communication layer)
TCP / IP, UDP
DNS Supports name servers
DHCP / DHCPV6 Automatic IP address acquisition
FTP server / Client (SSL compatible) Server function, file transfer, number of user: 3
Client function, data and file transfer
HTTP server / Client (SSL compatible) Server function, system web,
Customer web (8 MB), number of concurrent session: 16
Client function, data transfer
SMTP client (SSL compatible) Client function, mail transfer
SNTP Time adjustment function
General-purpose communication 16 kB / 1 connection (user connection: 1 to 16)
Dedicated communication Slave communication
(MEWTOCOL-COM, MEWTOCOL7-COM, MEWTOCOL-DAT, MODBUS-TCP, MC protocol (Note 1))
Master communication
(MEWTOCOL-COM, MEWTOCOL-DAT, MODBUS-TCP, MC protocol (Note 1))

Note: MC protocol is a short form denoting MELSEC communication protocol; MELSEC is a registered trademark of Mitsubishi Electric Corporation. QnA compatible 3E frame, only binary (bulk writing and bulk reading) use is available.

 

Web server specifications

Item Specifications
Compatible CPU unit Ver. 3.30 or later CPU unit with built-in Ethernet function
Web server Number of simultaneous accesses: 16 sessions
System Web: system monitor function
Custom Web: 8 MB max. content capacity
Control Web Creator
compatible OS
Windows® 7 or higher
Web server accessible
browsers
[Windows]
Google Chrome、Mozilla Firefox、Opera、Internet Explorer
[OS X]
Safari、Google Chrome、Mozilla Firefox
[iOS]
Safari、Google Chrome
[Android]
Google Chrome

Notes:

1)Windows®, Windows 7 and Internet Explorer are trademarks or registered trademarks of Microsoft Corporation in the United States and other countries.
Google Chrome and Android are registered trademarks of Google Inc.
Safari and OS X are trademarks or registered trademarks of Apple Inc. in the United States.
iOS is a trademark or registered trademark of Cisco Systems, Inc. in the United States and other countries.
Firefox is a registered trademark of Mozilla Foundation in the United States and other countries.
Opera is a trademark or registered trademark of Opera Software ASA.

2)Please use the latest OS and browser versions.
Latest browser versions may not work with older models.

 

Expansion units

Part No. AFP7EXPM AFP7EXPS
Number of expansion Block Max. 3 blocks (total 4 blocks)
Unit Max. 48 units (total 64 units)
Transmission distance Distance between blocks Length of expansion cable (0.5 m 1.640 ft, 1 m 3.281 ft, 3 m 9.843 ftand 10 m 32.808 ft)
Total extension Max. 30 m 98.425 ft (Expansion cable x 3 expansions) (Note)
Max. allowable current 3.0 A (at 24 V DC power supply terminal)
Expansion bus connector MIL 40 pins MIL 40 pins x 2
Accessories Power supply cable(Part No.: AFPG805)
End unit(Part No.: AFP7END)

Notes :

1)Can support a maximum of 100 m 328.084 ft length between blocks. Please inquire with us for details.
2)You cannot use the expansion units with the AFP7CPS21 CPU unit.

Add-on cassettes (communication cassettes)

Specifications

Item AFP7CCS1 AFP7CCS2 (Note 6) AFP7CCM1 (Note 5) AFP7CCM2 (Note 5) AFP7CCS1M1
Interface RS232C, 1channel RS232C, 2channel RS422 or RS485, 1channel RS422 or RS485, 2channel RS232C, 1channel and RS485, 1channel
Transmission distance Max. 15 m 49 ft (Note 1) Max. 1,200 m 3,937 ft at RS485 mode (Note 2 and 3)
Max. 400 m 1,312 ft at
RS422 mode (Note 2 and 3)
Max. 15 m49 ft
(RS232C) (Note 1)
Max. 1,200 m3,937 ft
(RS485) (Note 2 and 3)
Transmission speed 300, 600, 1200, 2400, 4800, 9600, 19200, 38400, 57600, 115200, 230400 bits/sec
Communication method Half-duplex
Synchronous method Start-stop synchronization
Transmission format Stop bit: 1 bit / 2 bits
Parity: none / odd / even
Data length: 7 bits / 8 bits
Start code: with STX / without STX
End code: CR / CR + LF / none / ETX
Data transmission order Transmit from bit 0 in character units.
Max. number of stations
(Note 2, 3 and 4)
For program controlled communication:
max. 99 (Note 7)
For program controlled
communication: max. 99
For MEWTOCOL COM: max. 99 (Note 7) For MEWTOCOL COM: max. 99
For PLC link: max. 16 (Note 7) For PLC link: max. 16
For MODBUS-RTU: max. 99 (Note 7) For MODBUS-RTU: max. 99


When connecting a commercially available device that has an RS485 / RS422 interface, please confirm operation using the actual device. In some cases, the number of station units, transmission distance and communication speed vary depending on the connected device.

Notes :

1)Cable length should be no longer than 3 m 9.8 ft if communicating at a rate of 38.4 kbits/sec. or higher.
If you are using RS232C wiring, shielded cable should be used to improve noise immunity.
2)For RS485 setting, the values for transmission distance, transmission speed and number of connected units should be within the values noted in the graph below.

Maximum number of stations in RS485 communications

When using a transmission speed of 38.4 kbits/sec. or less, you can set up a maximum of 1,200 m 3,937 ft and 99 units.
For RS422 setting, you can set up a maximum transmission distance of 400 m 1,312 ft.

3)If mixed C-NET adapters are used, up to 32 units can be connected, but transmission speed will be limited to a maximum of 19.2 kbits/sec..
4)The converter SI-35 manufactured by LINE EYE Co., Ltd. is recommendable for the RS485 at the computer side.
When you use the SI-35, please adjust time after FP7 series PLC receives a command until it returns a response by a program.
5)RS422 or RS485 can be selected using the DIP switch built into the communication cassette.
6)Using the DIP switch built into the communication cassette allows the interface to be used as RS232C 5-wire system × 1 channel.
7)1:1 for RS422 interface

Item AFP7CCET1
Interface Ethernet 100Base-TX / 10BASE-T
Communication speed 100 Mbps, 10 Mbps Auto negotiation function
Total cable length 100 m 328.084 ft (500 m 1,640.420 ft when a repeater is used)
Number of nodes Max. 254 units
Number of simultaneous connections Max. 4 connections (User connection: 3, System connection: 1)
Communication protocol (Communication layer) TCP / IP, UDP
DHCP Automatic IP address acquisition
General-purpose communication 4 kB / 1 connection
Dedicated communication Slave communication
(MEWTOCOL-COM, MEWTOCOL7-COM, MEWTOCOL-DAT)
Master communication
(MEWTOCOL-COM, MEWTOCOL7-COM, MEWTOCOL-DAT)

Notes :

1)Please connect the Ethernet cable with the power turned off.
2)You cannot use this cassette “AFP7CCET1” with the serial communication unit.

Add-on cassettes (function cassettes)

ANALOG INPUT CASSETTE / ANALOG INPUT AND OUTPUT CASSETTE
Input specifications

Item AFP7FCAD2 / AFP7FCA21
Number of input points 2 channels (non-insulated between channels)
Input range Voltage 0 to 10 V / 0 to 5 V *Switch setting (individual settings possible)
Current 0 to 20 mA
Digital conversion value K0 to K4000
Resolution 1/4000 (12 bits)
Conversion speed 1 ms / channel
Overall precision ±1 % F.S. or less (0 to 55 ℃ 32 to 131 ℉)
Input impedance Voltage 1 MΩ
Current 250 Ω
Absolute maximum input Voltage −0.5 V, +15 V
Current +30 mA
Insulation method ・Between analog input terminal and internal digital circuit:
transformer insulation, isolation IC insulation
・Between analog input terminal and analog output terminal:
transformer insulation, isolation IC insulation
Connection method Connector type terminal block

Note : Input specifications of the analog I/O cassette and analog input cassette are the same.

 

ANALOG INPUT AND OUTPUT CASSETTE
Output specifications

Item AFP7FCA21
Number of input points 1 channel
Output range Voltage 0 to 10 V / 0 to 5 V *Switch setting
Current 0 to 20 mA
Digital conversion value K0 to K4000
Resolution 1/4000 (12 bits)
Conversion speed 1 ms / channel
Overall precision ±1 % F.S. or less (0 to 55 ℃ 32 to 131 ℉)
Output impedance 0.5 Ω (voltage output)
Max. output current 10 mA (voltage output)
Absolute output load resistance 600 Ω or less (current output)
Insulation method ・Between analog input terminal and internal digital circuit:
transformer insulation, isolation IC insulation
・Between analog input terminal and analog output terminal:
transformer insulation, isolation IC insulation
Connection method Connector type terminal block

Note : There is no analog output functionality in the analog input cassette.

THERMOCOUPLE CASSETTE
Specifications

Item AFP7FCTC2
Number of input points 2 channels (insulated between channels)
Input
range*
K type thermocouple −50.0 to 500.0 ℃ −58.0 to 932.0 ℉
J type thermocouple −50.0 to 500.0 ℃ −58.0 to 932.0 ℉
Digital conversion value Normal time K−500 to K5000
When range over K−501, K5001 or K8000
When the thermocouple broken K8000
When data preparation K8001
Resolution 0.2 ℃ 32.36 ℉
(Display is 0.1 ℃ 32.18 ℉ with the software averaging process.)
Sampling cycle 100 ms / 2 channels
Overall precision ± 0.5 % F.S. or less and cold contact accuracy:
1.5 ℃ 34.7 ℉ (0 to 55 ℃ 32 to 131 ℉)
Input impedance 344 KΩ
Insulation method ・Between analog input terminal and internal digital circuit:
transformer insulation, isolation IC insulation
・Between analog input terminal and analog output terminal:
transformer insulation, isolation IC insulation
Connection method Connector type terminal block

Note : Thermocouple setting can be switched with the switch on the front of the cassette.

Digital input and output units

Input specifications

Item DC input units
16 points type 32 points type 64 points type
Insulation method Photocoupler
Rated input voltage 12 to 24 V DC 24 V DC
Rated input current 6 mA approx. (at 24 V) 2.7 mA
Impedance 3.6 kΩ 8.2 kΩ
Min. ON voltage / min. ON current 9.6 V / 2 mA 19.2 V / 2.5 mA
Max. OFF voltage / max. OFF current 2.5 V / 1 mA 5 V / 1.5 mA
Response
time
OFF→ON 0.1 ms or less 0.2 ms or less
ON→OFF 0.2 ms or less 0.2 ms or less
Input points per common 8 points / common 32 points / common
Operating mode indicator 16 points LED display (lights when ON) 32 points LED display (lights when ON)
Connection method Terminal block 40-pin MIL connectors

Note : Changeable by settable input time constant

Item I/O mixed unit (input side)
DC input / sink output type DC input / Source output type
Insulation method Photocoupler
Rated input voltage 24 V DC
Rated input current 2.7 mA 3.4 mA
Impedance 8.2 kΩ 7.5 kΩ
Min. ON voltage / min. ON current 19.2 V / 2.5 mA
Max. OFF voltage / max. OFF current 5 V / 1.5 mA
Response
time
OFF→ON 0.2 ms or less (Note)
ON→OFF 0.2 ms or less (Note)
Input points per common 32 points / common
Operating mode indicator 32 points LED display (lights when ON, selectable by switch)
Connection method 40-pin MIL connectors

Note : Changeable by settable input time constant

Output specifications

Item Relay output
unit
Transistor output units I/O mixed unit
(output side)
16 points type 16 points (NPN) 32 points (NPN) 64 points (NPN) 16 points (PNP) 32 points (NPN)
Insulation method Relay Photocoupler Photocoupler
Nominal
switching
capacity
2 A 250 V AC /
2 A 30 V DC
Min. load 1 mA 100 mV DC
(resistive load)
Output type Open collector
Rated load,
voltage
5 to 24 V DC
Operating load voltage range 4.75 to 26.4 V DC
Max.
load
current
0.3 A
(Y0 to Y7)
1 A 0.3 A
(26.4 to 20.4 V DC)
30 mA (4.75 V DC)
0.3 A (20.4 to 26.4 V DC)
30 mA (4.75 V DC)
1 A 0.3 A (20.4 to 26.4 V DC)
30 mA (4.75 V DC)
0.1 A (all) 0.1 A (20.4 to 26.4 V DC)
15 mA (4.75 V DC)
0.1 A (20.4 to 26.4 V DC)
15 mA (4.75 V DC)
Common restriction 5 A 5 A 3.2 A / common 5 A 3.2 A / common
Max. surge current 3 A 0.6 A 3 A 0.6 A
OFF state
leakage current
1 μA or less 1 μA or less
ON state voltage drop 0.5 V or less 0.5 V or less
Output points per common 16 points / common 16 points / common 32 points / common 16 points / common 32 points / common
Operation mode indicator 16 points LED display) 16 points LED display) 32 points LED display 16 points LED display 32 points LED display
Connection method Terminal block Terminal block 40-pin MIL connectors Terminal block 40-pin MIL connectors

 

Item Transistor output units I/O mixed unit (output side)
Source type (PNP open collector)
32 points type 64 points type 32 points type
Insulation method Photocoupler
Output type Open collector
Rated load voltage 5 to 24 V DC
Load voltage allowable range 4.75 to 26.4 V DC
Max. load
current
0.3A A
(Y0 to Y7)
0.3 A (26.4 to 20.4 V DC)
30 mA (4.75 V DC)
0.3 A (20.4 to 26.4 V DC)
30 mA (4.75 V DC)
0.1 A
(other than that above)
0.1 A (20.4 to 26.4 V DC)
15 mA (4.75 V DC)
Common restriction 3.2 A/common
Max. surge current 0.6 A
OFF state
leakage current
1 μA or less
ON state maximum voltage drop 0.5 V or less
Repose
time
OFF→ON 0.1 ms or less (at load current 2 mA or more)
ON→OFF 0.5 ms or less (at load current 2 mA or more)
External
power
supply
Voltage 4.75 to 26.4 V DC
Current
(at 24 V)
130 mA 90 mA/common 90 mA
Surge absorber Zener diode
Short circuit protection
Output points per common 32 points/common
Operating mode
indicator
32 points LED display
(lights when ON)
32 points LED display
(lights when ON, selectable by switch)
External
connection method
Connector
(MIL-compliant 40 pins)
Connector
(MIL-compliant 40 pins, two use)
Connector
(MIL-compliant 40 pins, one use)

 

Analog input and output units

Analog input specifications

Item AFP7AD4H AFP7AD8
Number of input channels 4 8
Input range
(resolution)
Voltage -10 to +10 V (resolution: 1/62,500)
0 to 10 V (resolution: 1/31,250)
0 to 5 V (resolution: 1/31,250)
1 to 5 V (resolution: 1/25,000)
-10 to +10 V (resolution: 1/62,500)
0 to 10 V (resolution: 1/31,250)
0 to 5 V (resolution: 1/31,250)
1 to 5 V (resolution: 1/25,000)
(Note)
Current 0 to 20 mA (resolution: 1/31,250)
4 to 20 mA (resolution: 1/25,000)
0 to 20 mA (resolution: 1/31,250)
4 to 20 mA (resolution: 1/25,000)
(Note)
Conversion
speed
Voltage / current 25 μs/channel (at non-insulated channels)
5 ms/channel (at insulated channels)
25 μs/channel
Overall accuracy ± 0.05 % F.S. or less (at 25 ℃77 ℉)
± 0.1 % F.S. or less (at 0 to 55 ℃ 32 to 131 ℉)
± 0.1 % F.S. or less (at 25 ℃ 77 ℉)
± 0.3 % F.S. or less (at 0 to 55 ℃ 32 to 131 ℉)
Input Voltage input 1 MΩapprox.
Current input 250 Ω
Max. input range -15 to +15 V DC voltage input
-2 to +30 mA current input
Insulation
method
Between input
terminals and
internal circuit
Photocoupler and isolated DC/DC converter
Between channels PhotoMOS relay
Between analog input and isolated DC / DC converter trigger input terminal Photocoupler and isolated DC/DC converter
Digital
processing
Averaging Number of
times
Setting range: 2 to 60,000 times
Time
duration
Setting range: 1 to 1,500 ms (at noninsulated channels),
200 to 60,000 ms (at insulated channels)
Time setting range: 1 to 1,500 ms
Moving Setting range: 2 to 2,000 times
Scale conversion setting Any value within ±30,000
Offset setting Any value within ±3,000
Gain setting Any value within 9,000 to 11,000
Input range change method Selectable per channel
Conversion execution / non-execution channel setting Selectable per channel unit
Max. and min. value holding Possible to make settings on a channel-bychannel basis
Comparison of upper and
lower limit values
Possible to make settings on a channel-bychannel basis (hysteresis)
Broken wire detection When less than 2.8 mA (only when current input range 4 to 20 mA is set.)
Buffer function 3 trigger types: Soft trigger,
External trigger and Input level
Trigger input
section
Insulation method Photocoupler
Rated input voltage 24 V DC
Rated input current 4.5 mA approx. (at 24 V DC) 12 mA approx. (at 24 V DC)
Input impedance 5.1 kΩ approx. 2 kΩ approx.
Operating voltage range 21.6 to 26.4 V DC
Min. ON voltage / Min. ON current 19.2 V / 3.5 mA
Max. OFF voltage / Max. OFF current 5 V / 1.5 mA
Response
time
OFF→ON 0.2 ms or less 0.1 ms or less
ON→OFF 0.2 ms or less 0.1 ms or less
Input points per common 2 points/common 1 points/common
Connection method Terminal block (M3 terminal screw)

Note: The full scale (F.S.) on the accuracy of an analog voltage input range from +1 to +5 V and that of an analog current input range from +4 to +20 mA are 0 to +5 V and 0 to +20 mA, respectively.

Analog output specifications

Item AFP7DA4H
Number of output channels 4
Output
range
Voltage -10 to +10 V (resolution: 1/62,500)
0 to 10 V (resolution: 1/31,250)
0 to 5 V (resolution: 1/31,250)
1 to 5 V (resolution: 1/25,000)
Current 0 to 20 mA (resolution: 1/31,250)
4 to 20 mA (resolution: 1/25,000)
Conversion
speed
Voltage / current 25 μs/channel (at non-insulated channels)
5 ms/channel (at insulated channels)
Overall accuracy ± 0.1% F.S. or less (at 25 ℃ 77 ℉)
± 0.3% F.S. or less (at 0 to 55 ℃ 32 to 131 ℉)
Output impedance (voltage output) 0.5 Ω or less
Max. output current (voltage output) 10 mA
Permissible output
load resistance
(Current output)
500 Ω or less
Insulatio
method
Between the input terminals
and internal circuit
Photocoupler and isolated DC/DC converter
Between channels Not insulated
Scale conversion setting Any value within ± 30,000
Offset and
gain function
Offset setting Any value within ± 3,000
Gain setting Any value within 9,000 to 11,000
Output range change method Selectable per channel
Conversion execution/non execution
channel setting
Selectable for one channel
Upper and lower output
limit clip function
Selectable per channel
Analog output holding
(in PROG mode)
Present value/any value/not holding
Connection method Terminal block (M3 terminal screws)

Temperature input units

The temperature input units are compatible with the FP7 CPU units with firmware of Ver. 2.0 or later.
The compatible version of Control FPWIN GR7 is 2.2 or later.

 

Specifications for the thermocouple multiple analog input unit(AFP7TC8)

Item Specifications
Number of channels 8 channels
Input range
(resolution)
Thermocouple
(resolution: 0.1℃
32.18℉)
K1:-100.0 to 600.0℃-148.0 to 1112.0℉
/ K2:-200.0 to 1000.0℃-328.0 to 1832.0℉
J1:-100.0 to 400.0℃-148.0 to 752.0℉
/ J2:-200.0 to 750.0℃-328.0 to 1382.0℉
T :-270.0 to 400.0℃-270.0 to 752.0℉
/ N :-270.0 to 1300.0℃-270.0 to 2372.0℉
R : 0.0 to 1760.0℃32.0 to 3200.0℉
/ S : 0.0 to 1760.0℃32.0 to 3200.0℉
B : 0.0 to 1820.0℃32.0 to 3308.0℉
/ E :-270.0 to 1000.0℃-270.0 to 1832.0℉
PLⅡ: 0.0 to 1390.0℃32.0 to 2534.0℉
/ WRe5-26:0.0 to 2315.0℃32.0 to 4199.0℉
Voltage -10 to 10V DC(resolution: 1/62,500)
0 to 5V DC(resolution: 1/31,250)
1 to 5V DC(resolution: 1/25,000)(Note1)
-100 to 100mV DC(resolution: 1/62,500)
Resolution: max. 16 bits
Current 0 to 20 mA (resolution: 1/31,250)
4 to 20 mA (resolution: 1/25,000) (Note 1)
Resolution: max. 16 bits
Conversion speed 5 ms/channel + 5 ms (Note 2)
25 ms/channel + 25 ms
Add the drift compensation measuring time to the number of measuring channels.
Overall accuracy ±0.1%F.S.or less(at 25℃77℉)
±0.3%F.S.or less(at 0 to +55℃+32 to +131℉)
Reference contact compensation accuracy ±1.0℃33.8℉(with thermocouple input)
Input
impedance
Voltage / current 1 MΩ / 250 Ω
Insulation
method
Between input terminals and internal circuit Photocoupler and
isolated DC/DC converter
Between channels PhotoMOS relay
Conversion execution /
non-execution channel setting
Selectable per channel unit
Input range change method Selectable per channel
Digital
processing
Averaging Cycle, time, moving
Scale conversion setting Any value within ±30,000 (Voltage and current range only)
Offset setting Any value within ±3,000
Gain setting ±10%
Comparison of upper and lower limit values Selectable for one channel
Max. and min. value holding Selectable for one channel
Broken wire detection Available
Connection method Connector type terminal block

Notes :

1)The full scale (F.S.) ranges of accuracy are 1 to 5 V DC for voltage and 0 to 20 mA for current input, respectively.
2)The AC noise removal is disabled.

 

Specifications for the resistance temperature detector input unit(AFP7RTD8)

Item Specifications
Number of channels 8 channels
Input range
(resolution)
Resistance
temperature detector
(resolution: 0.1℃32.18℉)
Pt100 (1): -100.0 to 200.0℃-148.0 to 392.0℉
Pt100 (2): -200.0 to 650.0℃-328.0 to 1202.0℉
JPt100(1): -100.0 to 200.0℃-148.0 to 392.0℉
JPt100(2): -200.0 to 650.0℃-328.0 to 1202.0℉
Pt1000: -100.0 to 100.0℃-148.0 to 212.0℉
Conversion speed 25 ms/channel + 25 ms
Add the drift compensation measuring time to the number of measuring channels.
Overall accuracy ±0.1%F.S.or less(at 25℃77℉)
±0.3%F.S.or less(at 0 to +55℃+32 to +131℉)
Allowable signal source resistance R.T.D. input: 30 Ω(three wires balanced)
Insulation
method
Between input terminals
and internal circuit
Photocoupler and
isolated DC/DC converter
Between channels PhotoMOS relay
Conversion execution /
non-execution channel setting
Selectable per channel unit
Input range change method Selectable per channel
Digital
processing
Averaging Cycle, time, moving
Offset setting Any value within ±3,000
Gain setting ±10%
Comparison of upper and lower limit values Selectable for one channel
Max. and min. value holding Selectable for one channel
Broken wire detection Available
Connection method Connector type terminal block

High-speed Counter Units

Type 2 ch type 4 ch type
Model No. AFP7HSC2T AFP7HSC4T
Input Insulation method Photocoupler
Rated input voltage 12 to 24 V DC / 3.5 to 5 V DC
Input
impedance
24 V DC 3.0 kΩ approx.
5 V DC 390 Ω approx.
Usage voltage range 24 V DC 10.8 to 26.4 V DC
5 V DC 3.5 to 5.25 V DC
Min. ON voltage /
Min. ON current
24 V DC 10 V DC / 4 mA
5 V DC 3.0 V DC / 4 mA
Min. OFF voltage /
Min. OFF current
24 V DC 2.0 V DC / 2 mA
5 V DC 1.0 V DC / 0.5 mA
Input time constant setting None, 0.1 μs, 0.2 μs, 0.5 μs, 1.0 μs, 2.0 μs, 10.0 μs
Count
function
No. of counters 2 ch 4 ch
Counter type Linear counter / Ring counter
Counting range Signed 32-bit ( -2,147,483,648 to +2,147,483,647 )
Max. input frequency 4 MHz / 8 MHz for individual input (phases A and B) (Duty ratio 50 ± 10 %)
4 MHz / 8 MHz for direction discrimination input (Duty ratio 50 ± 10 %)
4 MHz / 8 MHz /16 MHz for 2-phase input (Duty ratio 50 ± 10 %, Phase shifting below 5 %)
Input signal Phases A, B and Z
External I/O Control signal input: 4 points (2 points/ch)
External output: 4 points (2 points/ch)
Control signal input: 8 points (2 points/ch)
External output: 8 points (2 points/ch)
Counter input type Individual input: 1 multiple, 2-multiple
Direction discrimination input: 1 multiple, 2-multiple
2-phase input: 1 multiple, 2-multiple, 4-multiple
Measurement
function
Frequency measurement function Measures the intervals between the variations of count values, and calculates the frequency.
Comparison
function
Target value match function Depending on the count direction, sets or resets the output when the counter value reaches the target value.
External
output
Comparison result output function Outputs the result of comparison function.
Other
functions
Capture function Acquires the current count value from the edges of input signals, and stores it in the capture 0 register or capture 1 register. The value of the specified capture register will be overwritten by a new value and the old value will be discarded every time a counter value is captured.
Interrupt input function Available (2 points/ch, Max. 8 points/unit) (Note 1, 2)

Notes :

1)The interrupt input function can be used for 8 points per unit and for a maximum of 8 units (max. 64 points) in the whole system. However, the entire scan time slows down as more interrupt programs are used. Minimize the use of interrupt programs.

2)The priority order for interrupt inputs is as follows; In a unit, from the smallest interrupt bit. In the whole system, from the smallest unit number. from the smallest unit number.

 

Positioning units

Performance specifications

Item Specifications
2 axes type 4 axes type
Part No. AFP7PP02T AFP7PP02L AFP7PP04T AFP7PP04L
Output type Transistor Line driver Transistor Line driver
Max. operation speed 500 kpps 4Mpps 500kpps 4Mpps
Number of axes controlled 2 axes linear interpolation and 2 axes circular interpolation 2 axes linear interpolation, 2 axes circular interpolation,
3 axes linear interpolation and
3 axes spiral interpolation
Acceleration & deceleration time 0 to 10,000 ms for automatic & manual operation
(JOG operation & home return)
Acceleration & deceleration method Linear acceleration / deceleration, S-curve acceleration / deceleration for automatic & manual operation
(JOG operation)
Automatic
operation
Position
control
Position command method Absolute / relative
Number of positioning tables per axis Standard area: 600 points, expansion area: 25 points
Control method Independent For each axis; standard area: 600 points, expansion area: 25 points
2-axis inter-
polation
Linear E point, P point and C point controls: master axis speed
Circular E point, P point and C point controls:
center point or passing point
3-axis inter-
polation
Linear E point, P point and C point controls
Spiral E point, P point and C point controls:
center point or passing point
Startup time Standard area: 3 ms or less,
expansion area: 5 ms or less
Other function Dwell time 0 to 32,767 ms (in increments of 1 ms)
Manual operation Home return Acceleration & deceleration method Linear acceleration / deceleration
Return methods 7 methods
Pulser operation Speed command Range operates in synchronization with pulser input
Stop function Deceleration stop, emergency stop, limit stop, error stop, system stop
Synchronous
operation function
Synchronous
basic setting
Master axis Existing axes, virtual axes or pulse input (1 to 4)
Slave axis Max. 2 axes Max. 4 axes
Electronic gear & clutch function Yes
Electronic
cam
function
Cam curve Select from 20 types
Resolution 1024, 2048, 4096, 8192, 16384, 32768
Number of cam patterns 4 to 16
Other specifications Output mode 1 pulse output (pulse + direction),
2 pulse outputs (CW / CCW)
High-speed
counter
function
Countable range −1,073,741,823 to +1,073,741,823 pulse
Input mode Two-phase input, incremental/decremental control input, individual input (with multiplier function mode)
Built-in servo ON output Two-phase input, incremental/decremental control input, individual input (with multiplier function mode)

 

Pulse Output Units

Performance specifications

Item Specifications
Part No. AFP7PG02T AFP7PG04T AFP7PG02L AFP7PG04L
Output type Transistor Line driver
Occupied points Each 32 points of I/O Each 64 points of I/O Each 32 points of I/O Each 64 points of I/O
Number of axes controlled 2 axes, independent 4 axes, independent 2 axes, independent 4 axes, independent
Position command Command units Pulse (The program specifies whether increment or absolute is used.)
Max. pulse count Signed 32 bits (+2,147,483,647 to -2,147,483,648 pulses)
Speed command Command range 1 pps to 500 kpps (can set in 1 pps) 1 pps to 4 Mpps (can set in 1 pps)
Acceleration/
deceleration
command
Acceleration /
deceleration
Linear acceleration / deceleration, S acceleration / deceleration
“S” Acceleration /
deceleration
Can select from sin curve, secondary curve, cycloid curve and third curve.
Acceleration /
deceleration time
0 to 32,767 ms (can set in 1 ms)
Home return Home return speed Speed setting possible (changes return speed and search speed)
Input signal Home input, near home input, limit input (+), limit input (−)
Output signal Deviation counter clear signal
Operation mode ・E point control (linear and s acceleration/decelerations)
・P point control (linear and s acceleration/decelerations)
・Home return operation (home search)
・JOG operation (Note 1)
・JOG positioning operation
・Pulser input function (Note 2) transfer multiplication ratio (× 1, × 2, × 5, × 10, × 50, × 100, × 500, × 1000)
・Real-time frequency change
・Infinity output
Startup time 0.02 ms, 0.005 ms or 0.001 ms selecting possible (Note 3)
Output interface Output mode 1 pulse output (pulse and sign), 2 pulse output (CW and CCW)
High-speed
counter function
(Note 2)
Countable range Signed 32 bits (+2,147,483,647 to -2,147,483,648 pulse)
Input mode Two-phase input, direction distinction input, individual input (with multiplier function mode)
Other functions ・Startup using I/O contact
・Built-in limit (+) and limit (−)
・With servo ON output
External power supply Voltage 21.6 to 26.4 V DC
current 50 mA (at 24 V) 90 mA (at 24 V) 50 mA (at 24 V) 90 mA (at 24 V)

Notes :

1)When linear acceleration/deceleration operation is selected, it is possible to change the target speed during operation.
2)Since the pulsar input function and the high-speed counter function use the same pulse input terminal, both functions cannot be used at the same time.
3)Startup time can be changed using the common memory control code setting. The factory (default) setting is 0.02 ms. Startup time is defined as the time between startup and output of the first pulse.

 

Power supply units

Specifications

Item Specifications
Part No. AFP7PSA1 AFP7PSA2
Rated input voltage 100 to 240 V AC
Allowable input voltage range 85 to 264 V AC
Input power supply frequency 47 to 63 Hz
Inrush current 40 A or less (Note 2)
Input current 0.75 A or less 1.25 A or less
Rated output current (at 24 V) 1.0 A 1.8 A
Alarm contact capacity 1 A (30 V DC)
Remaining lifespan counter Not available Available (Note 1)

Notes :

1)Alarm by CPU unit
2)On cold starting
3)Power supply unit cannot be used with AFP7CPS21 CPU unit.

 

Serial Communication Unit

Specifications

Item AFP7NSC
Number of communication cassette installations Max. 2 cassettes
Number of installations to CPU unit Max. 8 units

Note : Ethernet cassette is not supported.

 

PHLS (remote I/O) units

Communication specifications (common)

Item Specifications
Communication method Two-wire system half duplex
Insulation method Pulse transformer insulation
Communication speed 6 Mbps / 12 Mbps
Synchronous method Bit synchronization
Error check CRC-12
Communication distance Total length 200 m 656 ft (at 6 Mbps) / 100 m 328 ft (at 12 Mbps) (Note)
Connection method Multi-drop method
Impedance 100 Ω
Terminator Mounted on unit
External interface Master unit: terminal block (2 channels)
Slave unit (standard type): screw-type terminal block
Slave unit (compact type): connector-type terminal block

Note : Performance when the recommended cable is used Use of the recommended cable is necessary to achieve the maximum transmission distance and number of slave units.

 

Input side specifications

Item Specifications
Standard type Compact type
Insulation method Photocoupler Non-isolated
Rated input voltage 24 V DC
Rated input current 3 mA approx. 4.3 mA approx.
Input impedance 7.5 kΩ approx. 5.6 kΩ approx.
Min. ON voltage / Min. ON current 15 V / 2 mA 17 V / 2 mA
Max. OFF voltage / Max. OFF current 5 V / 0.5 mA
Response time OFF→ON 1 ms or less
ON→OFF 1 ms or less

・Recommended cable for conforming to EMC Directive

Please note that standard type AFPRP1□ conforms to EMC Directive when used with recommended cable as below (except for AFPRP2□).
ZHY221PS made by Shinko Seisen Industry Co., Ltd.

Characteristics

  • AWG22 to AWG26, twisted pair cable
  • Characteristics impedance: 100 Ω
  • Insulation: crosslinked polyethylene foam

Note : If the recommended cable is not used, it may not be possible to reach the maximum transfer distance or performance with the maximum number of slaves. Please configure the wiring collinearly on all system.

 

Output side specifications (except relay)

Item Specifications
Standard type Compact type
(except relay)
Insulation method Photocoupler Non-isolated
Output type Sink type (Open collector output)
Rated load voltage 20.4 to 28.8 V DC
Max. control capacity 0.1 A/point
Max. surge current 0.5 A
OFF state leakage current 0.1 mA or less
ON state maximum voltage drop 0.5 V or less
Repose time OFF→ON 0.05 ms or less
ON→OFF 0.5 ms or less
Surge absorber Zener diode
Short circuit protection None

Output side specifications (relay)

Item Specifications
Compact type (relay)
Insulation method Relay insulation
Rated control capacity 1 A 250 V AC (2 A/common)
1 A 30 V DC (2 A/common)
Min. load 0.1 mA 100 mV (resistive load)
Repose time OFF→ON 10 ms or less
ON→OFF 5 ms or less
Life time Mechanical life 2 × 107 operations or more
Electrical life 1 × 105 operations or more
(switching frequency: 20 times/minute)
Surge absorber None
Short circuit protection None

 

General specifications on each units

Common general specifications

Item Specifications
Ambient temperature 0 to +55 ℃ +32 to +131 ℉, at storage: -40 to +70 ℃ -40 to +158 ℉
Ambient humidity 10 to 95 % RH (at 25 ℃ 77 ℉, no condensation), at storage: 10 to 95 % RH (at 25 ℃ 77 ℉, no condensation)
Breakdown voltage 500 V AC for 1 minute (Note 2) (Note 3)
Insulation resistance 100 MΩ or more (at 500 V DC)
Vibration resistance 5 to 8.4 Hz, single amplitude of 3.5 mm 0.138 in, 1 sweep/min. (IEC61131-2); 8.4 to 150 Hz, constant acceleration of 9.8 m/s2,
1 sweep/min. (IEC61131-2), 10 times each in X, Y, and Z directions
Shock resistance 147 m/s2 or more , 3 times each in X, Y, and Z directions (IEC61131-2)
Noise immunity 1,000 V [p-p] with pulse width 50 ns and 1 μs (using a noise simulator)
Operating condition Free from corrosive gasses and excessive dust

Notes :

1)Please refer to the unit’s specification sheet for details of breakdown voltage and insulation resistance.
2)Relay output of input and output unit: 2,300 V AC for 1 minute
3)Between analog input channels of analog input unit: 200 V AC for 1 minute. Between channels of output unit: non insulation

Individual general specifications

Item CPU units Expansion units
AFP7CPS41E(S) AFP7CPS31E(S) AFP7CPS31(S) AFP7CPS21 AFP7EXPM AFP7EXPS
Rated voltage range 20.4 to 28.8 V DC 20.4 to 28.8 V DC
Current consumption 200 mA or less 150 mA or less 120 mA or less
(Note 1)
100 mA or less
(Note 1)
Net weight 220 g approx.
(with terminal block and end unit)
180 g approx.
(with terminal block and end unit)
120 g approx. 200 g approx.
(with end unit)

 

Item Communication cassettes
AFP7CCS1 AFP7CCS2 AFP7CCM1 AFP7CCM2 AFP7CCS1M1 AFP7CCET1
Rated voltage range
Current consumption 35 mA or less
(Note 2)
60 mA or less
(Note 2)
60 mA or less
(Note 2)
90 mA or less
(Note 2)
70 mA or less
(Note 2)
35 mA or less
(Note 2)
Net weight 25 g approx. (with terminal block) 20 g approx.

 

Item Function cassettes Power supply units Serial communication unit
AFP7FCAD2 AFP7FCA21 AFP7FCTC2 AFP7PSA1 AFP7PSA2 AFP7NSC
Rated voltage range 100 to 240 V AC
Current consumption 40 mA or less
(Note 2)
75 mA or less
(Note 2)
45 mA or less
(Note 2)
750 mA or less 1,250 mA or less 50 mA or less
Net weight 25 g approx. (with terminal block) 240 g approx. 290 g approx. 110 g approx.

 

Item Input and output units
AFP7X16DW AFP7X32D2 AFP7X64D2 AFP7Y16R AFP7Y16T
Rated voltage range
Current consumption 25 mA or less 30 mA or less 35 mA or less 180 mA or less 35 mA or less
Net weight 125 g approx. 95 g approx. 110 g approx. 180 g approx. 125 g approx.

 

Item Input and output units
AFP7Y32T AFP7Y64T AFP7Y16P AFP7Y32P AFP7Y64P
Rated voltage range
Current consumption 50 mA or less 75 mA or less 35 mA or less 50 mA or less 75 mA or less
Net weight 95 g approx. 115 g approx. 125 g approx. 95 g approx. 115 g approx.

 

Item Input and output units Analog input and output units
AFP7XY64D2T AFP7XY64D2P AFP7AD8 AFP7AD4H AFP7DA4H
Rated voltage range
Current consumption 55 mA or less 55 mA or less 85 mA or less 100 mA or less 250 mA or less
Net weight 115 g approx. 115 g approx. 130 g approx. 130 g approx. 130 g approx.

Note: Increased CPU unit current consumption

 

Item Temperature input units
AFP7TC8 AFP7RTD8
Rated voltage range
Current consumption 80 mA or less 65 mA or less
Net weight 145 g approx. 145 g approx.

 

Item Positioning units High-speed counter units
AFP7PP02T AFP7PP04T AFP7PP02L AFP7PP04L AFP7HSC2T AFP7HSC4T
Rated voltage range
Current consumption 120 mA or less 120 mA or less 120 mA or less 120 mA or less 65 mA or less
Net weight 145 g approx. 145 g approx. 145 g approx. 145 g approx. 130 g approx.

 

Item Pulse output units
AFP7PG02T AFP7PG04T AFP7PG02L AFP7PG04L
Rated voltage range
Current consumption 65 mA or less 65 mA or less 65 mA or less 65 mA or less
Net weight 130 g approx. 150 g approx. 130 g approx. 150 g approx.

 

Item PHLS (remote I/O) units
AFP7PHLSM AFPRP1X08D2 AFPRP1X16D2 AFPRP1Y16T AFPRP1XY16D2T
Rated voltage range 20.4 to 28.8 V DC
Current consumption 85 mA or less 100 mA or less 150 mA or less 75 mA or less 120 mA or less
Net weight 110 g approx. 140 g approx. 210 g approx. 210 g approx. 210 g approx.

 

Item PHLS (remote I/O) units
AFPRP2X08D2E AFPRP2X16D2 AFPRP2Y16T AFPRP2XY16D2T AFPRP2Y04R
Rated voltage range 20.4 to 28.8 V DC
Current consumption 100 mA or less 170 mA or less 40 mA or less 110 mA or less 85 mA or less
Net weight 75 g approx. 75 g approx. 75 g approx. 75 g approx. 75 g approx.

Note :

1)Differs depending on power supply voltage and number of expansion units.
2)This value is the increase in CPU current consumption.